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Measurement uncertainty calculation is an important and complicated problem in digitised components inspection. In such inspections, a coordinate measuring machine (CMM) and laser scanner are usually used to get the surface point clouds of the component in different postures. Then, the point clouds are registered to construct fully connected point clouds of the component’s surfaces. However, in most cases, the measurement uncertainty is difficult to estimate after the scanned point cloud has been registered. This paper aims to propose a simplified method for calculating the uncertainty of point cloud measurements based on spatial feature registration.

In the proposed method, algorithmic models are used to calculate the point cloud measurement uncertainty based on noncontact measurements of the planes, lines and points of the component and spatial feature registration.

The measurement uncertainty based on spatial feature registration is related to the mutual position of registration features and the number of sensor commutation in the scanning process, but not to the spatial distribution of the measured feature. The results of experiments conducted verify the efficacy of the proposed method.

The proposed method provides an efficient algorithm for calculating the measurement uncertainty of registration point clouds based on part features, and therefore has important theoretical and practical significance in digitised components inspection.